The bend allowance formula takes into account the geometries of bending and the properties of your metal to determine the bend allowance.
Sheet metal bending radius chart in mm.
It is possible to choose other bends if you require but additional lead time and tooling charges may apply.
Recommended minimum bend radii for steel and aluminum.
You only have to insert interior angle flange lengths k factor inside radius and material thickness.
If the width to thickness ratio v s is not equal to 9 and the diameter to width ratio is not equal to 0 16 the above calculator will no longer be applicable.
The following bending force calculator should be used.
Specifing a bend radius from here will help prevent hair line cracks.
An air bend force chart or force chart breaks down a number of key components of sheet metal bending in an easy to reference format.
This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent.
We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.
Cells on the right will output the desired values.
The gauge inside radius die opening and minimum flange length are all interconnected through different equations and relationships the air bend force.
Table 1 preferred recommended 90 degree bend radii for various sheet metals.
V die width is 6 8 times the plate thickness.
Bend forming 0 l a b 0 43t t thickness deduction 0 43t.
Please check the new method for calculating the bending force of a press brake machine.
The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.
You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k.
L unfold length a outside size b outside size k k factor none 90 bend unfold according to the neutral layer the distance from neutral to sheet inner side is t 3 inner r can refer to the above chart.
Material bend radii and minimum bend size charts please note.
New bending force calculation method.
The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels.
The required die width is 12 mm and tonnage per meter is 22.
Sheet metal bend radii if these guidelines are not followed more research and or some form of analysis may be requried.
Discover all our calculation tools in the calculators section of the top menu.
The bend radius you select may not be available if the geometry of the part will not allow us to bend with the specific tooling required to achieve that radius.
Let s say i have a 2 mm thick sheet and i want to bend it.
I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.
The material thickness will be measured in decimal form not by the gauge number.
Calculate unfold size with bend allowance chart.
Being able to read a bend force chart is crucial for any brake press operator and sheet metal engineer.